Maintenance 4.0: Scale the reliability, performance, and safety of your assets

 Digital manufacturing, the fourth industrial revolution aka Industry 4.0 Solutions is the collated technological offering that has revolutionized value creation in the manufacturing industry!

In 2022, the key efficiencies that the manufacturing industry highly seeks are: flexible automation, connectivity and intelligence. These combine to provide optimal industrial production. The vision of Maintenance 4.0 is also to ensure that the production process should be majorly automated.

It began in the 1780’s where the Industry 1.0 was characterized using machines powered by water and steam to the 2020’s where big data, artificial intelligence, Internet of Things join hands to automate formerly manual-only production tasks.

Well then what exactly is the biggest positive of 4.0? Maintenance! Unless and until all the production capabilities are well maintained; achieving optimal production is nearly impossible. But by combining maintenance with the digital transformation solutions like Big Data, Artificial intelligence, Internet of Things, sensors, mobility solutions and more; optimization can be accomplished.

Maintenance 4.0 — Switching from prevention to prediction:

Maintenance 4.0 ensures that maximum data is collected, utilized and then used for predicting certain manual or machine based outcomes.

For instance, a Manufacturing industry 4.0 capacity can combine the strengths of big data and IoT to accurately predict the equipment’s life, risks of failure or downtime and the respective impact these would have. Hence, transitioning the focus from traditionally preventive outlook to contemporary predictive outlook.

Predictive maintenance for risk aversion:

Now, this historical data will be used to keep a track of the moment when the speed starts dropping. And as soon as this change is detected (which manually is quite hard to individually track), the systems and representatives are notified. Not just that, the 4.0 advancement will also, to certain extent, correct this deviation automatically and continue its processes. That is how prediction occurs to prevent mishaps.

The key benefits of predictive maintenance in Industry 4.0 are optimized maintenance schedules, early detection and salvation of breakdowns, and significantly reduced downtimes.

Also Read : How IoT will Contribute to the Growth of Industry 4.0 in 2022

The 4 key tools that make up the industry 4.0 solutions especially in the manufacturing industry are:

1. Cloud Computing:

Cloud computing uses servers, storage, databases, networking, software, analytics and intelligence to provide computing services over the internet.

Cloud computing copies the data on multiple redundant sites on the provider’s network. This makes data backup, disaster recovery and business continuity both smoother and less expensive.

2. Internet of Things:

3. Big Data:

4. Artificial Intelligence:

Conclusion:

Imagine the combination of these 4 powerful tools and the impact it can have on your business! While 4.0 seems to be rapidly evolving and the updates might seem like the limit of technological improvements; it is highly predicted that industrial revolution 5.0 will come to realization way sooner than expected.

Original Source: https://www.rejigdigital.com/maintenance-4-0/