5 Top Solutions Every Manufacturing Company should Embrace

Discrete manufacturers across the globe are experiencing a data-driven digital shift in the way they operate. This digital manufacturing challenge is affecting the overall business relationships, collaboration, expectations and behavior. Therefore, the manufacturers are needed to educate themselves on how to streamline the digital shock-wave in the production and ongoing product use.



Digital transformation solutions in discrete manufacturing unit face 4 major challenges:

1. Trust and compliance-

Does the current security protocol integrate well with the new digital wave?

2. Business reinvention-

It’s about understanding the current state of business in the industry and also how well can you change yourself?

3. Operational excellence-

How well can your operational excellence and agility adhere to the new data driven intelligence?

4. Customer experience-

How well will the customers accept the top end digital revolution?

To thrive, discrete manufacturers need to adapt themselves to multiple changes. These changes may include making a shift from selling products to selling smart services, developing new business models and developing end-to-end digital capabilities. 

Now, it’s time to unveil the 5 digital solutions that are sure to shape the future of the digital manufacturing unit. Let’s explore 10 key technologies that are to revamp the discrete manufacturing players over the next 5 years.

List of 5 digital solutions that every discrete manufacturing unit should possess in 2021

1. Adopt the holistic approach in optimizing the value chain

Digital manufacturing companies are at the leverage of incorporating digital solutions at any point in their value chain with ease. These units can incorporate digitalization in manufacturing during the stage of production engineering, product design and planning, production execution and more. 

On adopting the holistic approach, the manufacturing units which make use of cloud based software tools are easy to operate. They can easily evaluate real time results and databases to provide the same output to the entire value chain. As a result, the manufacturers can analyze the real time performance of their machine and also add new concepts as and when needed.

2. The comprehensive digital twin 

Digital twin is the virtual tool to comprehend the realities of the software driven products during digitization. It gives the manufacturers an insight on what happens to the physical products or services during digital disruptions. On having a holistic approach towards digital twins, the benefits enjoyed by discrete manufacturers are:

  • One can substantially minimize the number of prototypes needed 
  • Predict the future performance of the product and the production unit 
  • Refine the assumption through predictive analysis
  • Easily manage the complexities within the system

The comprehensive concept of the digital twin comprises:

  • digital twin of the product
  • The digital twin of production
  • The digital twin of product and production performance 

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